Nau'in CNC Machining
Machining kalma ce ta masana'anta da ke tattare da fasahohi da dabaru iri-iri.Ana iya siffanta shi da ƙayyadadden tsari azaman tsarin cire abu daga kayan aiki ta amfani da kayan aikin injin da ke sarrafa wutar lantarki don siffanta shi zuwa ƙirar da aka yi niyya.Yawancin sassan ƙarfe da sassa suna buƙatar wani nau'i na inji yayin aikin masana'antu.Sauran kayan, irin su robobi, roba, da kayan takarda, suma ana kera su ta hanyar sarrafa injina.
Nau'in Kayan Aikin Injin
Akwai nau'ikan kayan aikin injin da yawa, kuma ana iya amfani da su kaɗai ko a haɗe tare da wasu kayan aikin a matakai daban-daban na tsarin masana'anta don cimma abin da ake nufi da lissafi.Manyan nau'ikan kayan aikin injin su ne:
M kayan aikin: Waɗannan ana amfani da su azaman kayan ƙarewa don faɗaɗa ramukan da aka yanke a baya cikin kayan.
Kayan aikin yanke: Na'urori irin su zato da shears sune misalai na yau da kullun na kayan aikin yanke.Ana amfani da su sau da yawa don yanke abu tare da ƙayyadaddun girma, kamar ƙarfe, zuwa siffar da ake so.
Kayan aikin hakowa: Wannan nau'in ya ƙunshi na'urori masu juyawa masu kaifi biyu waɗanda ke haifar da ramukan zagaye daidai da axis na juyawa.
Kayan aikin niƙa: Waɗannan kayan aikin suna amfani da dabaran jujjuya don cimma kyakkyawan gamawa ko yin yanke haske akan kayan aiki.
Kayan aikin niƙa: Kayan aikin niƙa yana amfani da saman yankan jujjuya tare da ruwan wukake da yawa don ƙirƙirar ramuka marasa madauwari ko yanke ƙira na musamman daga kayan.
Kayan aikin juyawa: Wadannan kayan aikin suna juya wani workpiece a kan ta axis yayin da wani sabon kayan aiki siffofi da shi don samar.Lathes sune nau'in kayan aikin juyawa na yau da kullun.
Nau'in Fasahar Injin Konewa
Kayan aikin walda da kona injin suna amfani da zafi don siffanta kayan aikin.Mafi yawan nau'ikan fasahar walda da ƙonawa sun haɗa da:
Laser yankan: Na'urar Laser tana fitar da kunkuntar haske mai ƙarfi mai ƙarfi wanda ke narke, vaporize, ko ƙonewa yadda yakamata.CO2: Laser YAG sune nau'ikan da aka fi amfani dasu wajen sarrafa injina.The Laser sabon tsari ne da- dace da siffata karfeko etching alamu a cikin wani yanki na abu.Amfaninsa sun haɗa da ƙarewar ƙasa mai inganci da matsananciyar yankan daidaici.
Yanke-man mai: Hakanan aka sani da yankan iskar gas, wannan hanyar mashin ɗin tana amfani da cakuda iskar gas da iskar oxygen don narke da yanke kayan.Acetylene, man fetur, hydrogen, da propane akai-akai suna aiki azaman watsa labarai na iskar gas saboda yawan zafinsu.Fa'idodin wannan hanyar sun haɗa da babban ɗaukar hoto, ƙarancin dogaro ga tushen wutar lantarki na farko, da ikon yanke kayan kauri ko masu wuya, kamar makin ƙarfe mai ƙarfi.
Yankewar Plasma: Fitilar Plasma tana kunna baka na lantarki don canza iskar da ba ta dace ba zuwa plasma.Wannan plasma ya kai matsanancin yanayin zafi kuma ana amfani da shi a kan kayan aiki a babban gudun don narkar da kayan da ba'a so.Ana amfani da tsarin sau da yawa akan karafa masu sarrafa wutar lantarki waɗanda ke buƙatar madaidaiciyar faɗin yanke da ƙaramin lokacin shiryawa.
Nau'o'in Fasaha Machining Machines
Yayin da kayan aikin ƙonawa suna amfani da zafi don narkar da haƙori mai yawa, na'urorin sarrafa yazawa suna amfani da ruwa ko wutar lantarki don lalata kayan aiki.Manyan nau'ikan fasahohin injinan yazawa guda biyu sune:
Yanke jirgin ruwa: Wannan tsari yana amfani da magudanar ruwa mai ƙarfi don yanke ta cikin kayan.Ana iya ƙara foda mai ƙyalli a cikin rafin ruwa don sauƙaƙe zaizayewa.Ana amfani da yankan jet na ruwa akan kayan da zasu iya samun lalacewa ko nakasu daga yankin da zafi ya shafa.
Injin fitar da wutar lantarki (EDM): Wanda kuma aka sani da walƙiya machining, wannan tsari yana amfani da wutar lantarki arcing fitarwa don ƙirƙirar micro-craters da sauri haifar da cikakken yanke.Ana amfani da EDM a aikace-aikacen da ke buƙatar hadaddun siffofi na geometric a cikin kayan aiki masu wuya kuma a kusa da haƙuri.EDM yana buƙatar kayan tushe don zama masu tafiyar da wutar lantarki, wanda ke iyakance amfani da shi zuwa gauran ƙarfe.
Farashin CNC
Injin sarrafa lambobi na kwamfuta wata dabara ce ta kwamfuta wacce za a iya amfani da ita tare da kayan aiki da yawa.Yana buƙatar software da shirye-shirye, yawanci a cikin yaren G-code, don jagorantar kayan aikin injina wajen tsara kayan aikin bisa ga sigogin da aka saita.Sabanin hanyoyin jagora da hannu, CNC Machining tsari ne mai sarrafa kansa.Wasu fa'idodinsa sun haɗa da:
Haɓaka haɓaka mai girma: Da zarar na'urar CNC ta kasance mai lambar yabo, yawanci yana buƙatar kulawa kaɗan ko raguwa, yana ba da izinin samar da sauri.
Ƙananan farashin masana'antu: Saboda saurin juyawa da ƙananan buƙatun aiki na hannu, CNC machining na iya zama tsari mai inganci, musamman ga ayyukan samar da girma.
Samar da Uniform: CNC machining ne yawanci daidai da samar da wani babban matakin ƙira daidaito tsakanin kayayyakin.
Daidaitaccen Machining
Duk wani tsari na injin da ke buƙatar ƙananan juzu'i na yanke hukunci ko mafi kyawun ƙarewar ƙasa ana iya ɗaukarsa nau'i na ingantattun mashin ɗin.Kamar mashin ɗin CNC, ana iya amfani da mashin ɗin daidaitaccen mashin ɗin zuwa yawancin hanyoyin ƙirƙira da kayan aikin.Abubuwa kamar taurin kai, damping, da daidaiton lissafi na iya yin tasiri ga ainihin yanke kayan aiki.Sarrafa motsi da ikon na'ura don amsawa a cikin saurin ciyarwa suma suna da mahimmanci a aikace-aikacen injina daidai.
